Photos of progress. First prototype hinge installed on Nickolette's CE.
It is NOT a casting, but is milled from solid 6061-T6 aluminum.
It will NOT stretch . . . not even a little bit . . . . ever.
It is NOT an exact reproduction of the original hinge, but it outwardly resembles the original.
The mounting points are dimentionally perfect and the fit is exact, however, the hinge is 1/8" wider than the original so if your current interior panels do not center perfectly on your original hinge, the new hinge might rub slightly on the rubber slot trim piece . . that is, if you still have the rubber trim piece. I understand that they have a nasty habit of disintegrating.
Options for finsh are: Brushed aluminum (shown), polished, black or (as Nickolette wants hers) painted to match the interior.
http://www.thecubestudio.com/pictures/ProtoTop.jpg
http://www.thecubestudio.com/pictures/ProtoSide.jpg
http://www.thecubestudio.com/pictures/P ... llRear.jpg
http://www.thecubestudio.com/pictures/P ... Rear01.jpg
http://www.thecubestudio.com/pictures/P ... Inside.jpg
Working on right side now, but going on vacation for a week.
Cost is not established yet as I do not have any solid numbers for production. Die cast exact reproductions are not feasable as the die cost runs into the thousands. A CNC part could possibly be made for $150 per set, but only if the quantity justifies the set-up cost for CNC. Custom made sets would be twice that and you would get in line and wait possibly a couple of months for your set. It all depends on the quantity.
If we end up going the custom route, your could sell your originals on ebay for more then the cost of a custom set. I would only make a couple of sets per month so the market would not suddenly be flooded with original hinges.
I also intend to make new hatch latches for my lovely wife's CE. The pot metal part of the right latch is VERY worn out.
Please leave your comments and preferences and intentions so that I can make a reasonable decision on how to proceed from here.